Electric Vehicles Battery-UV Dielectric Coating

Technology Introduction

Traditional dielectric Film for electric vehicles (EV) Battery features ultra‑thin substrate, which tends to trigger various defects during production, including bonding offset, corner overlapping material, surface scratches and peeling failure. Meanwhile, it delivers limited dielectric withstand voltage performance and insufficient adhesion. Manual handling of corner positions may easily lead to moisture ingress and liquid leakage risks, resulting in weak overall protection reliability.Leveraging innovative integration of 3D printing and precision dispensing technologies, Rocktin has self‑developed a 3D digital spraying solution and pioneered the vertical side‑spray process to achieve one‑shot three‑side forming with precisely controllable coating thickness, zero‑splash and zero‑residue spraying. The fully‑automatic high‑speed equipment completes spraying and curing on six sides of a Battery Cell within 2 seconds. When paired with dedicated high‑viscosity functional materials, the solution greatly improves the Battery Cell’s dielectric withstand voltage, corrosion resistance and coating adhesion. It fundamentally eliminates the inherent drawbacks of conventional dielectric Film, delivers long‑term stable protection for fast‑charging Batteries, and supports integrated customized solutions covering both equipment and adhesive materials

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Rocktin Precision Digital Industrial Spraying

UV-Dieletric Coating

Fully‑automatic Precision High‑speed Spraying
Adopts Nano‑level Film Thickness Detection System
Equipped with AI Visual Intelligent Recognition
High Insulation & High Voltage Resistance, Tough and Damage‑resistant, Excellent Adhesion

Technical Comparison

Traditional Encapsulation

Traditional Encapsulation

Dielectric Film

Core Process
Film Lamination Process
Production Efficiency
Manual Lamination, Long Cycle for Model Change and Commissioning
Thickness Control
Poor Film Thickness Consistency, Difficult to Control Thickness Deviation
Durability Performance
Insufficient Interfacial Adhesion, Prone to Aging and Peeling
Structure Adaptation
Limited Fitting for Special‑shaped Corners, Prone to Edge Warping and Stacking
Production Environmental‑friendliness
Cutting Generates Film Debris, Requiring Post‑process Cleaning Procedures
Rocktin Precision Digital Industrial Spraying

Rocktin Precision Digital Industrial Spraying

UV-Dieletric Coating

Core Process
3D Precision Dispensing Integration, AI Vision‑based Automated Spraying
Production Efficiency
Automated Continuous Operation, Flexible Rapid Model Change
Thickness Control
Precise And Controllable Coating Thickness, On‑demand Layer Adjustment
Durability Performance
Excellent Coating Adhesion, Flexible And Damage‑resistant, Long‑term Stable Protection
Structure Adaptation
Supports Vertical Surface Spraying, Integral Forming, Compatible With Complex Special‑shaped Workpieces
Production Environmental‑friendliness
Spraying Without Splashing Residue, Eliminating Cleaning Procedures for Clean Production

Learn More & Contact Us

You may submit your requirements or schedule a technical consultation via our contact page. From single-machine selection to full-line automation upgrading, our professional team is ready to provide you with customized solutions and technical support.