Electric Vehicles Battery-UV Dielectric Coating
Technology Introduction
Traditional dielectric Film for electric vehicles (EV) Battery features ultra‑thin substrate, which tends to trigger various defects during production, including bonding offset, corner overlapping material, surface scratches and peeling failure. Meanwhile, it delivers limited dielectric withstand voltage performance and insufficient adhesion. Manual handling of corner positions may easily lead to moisture ingress and liquid leakage risks, resulting in weak overall protection reliability.Leveraging innovative integration of 3D printing and precision dispensing technologies, Rocktin has self‑developed a 3D digital spraying solution and pioneered the vertical side‑spray process to achieve one‑shot three‑side forming with precisely controllable coating thickness, zero‑splash and zero‑residue spraying. The fully‑automatic high‑speed equipment completes spraying and curing on six sides of a Battery Cell within 2 seconds. When paired with dedicated high‑viscosity functional materials, the solution greatly improves the Battery Cell’s dielectric withstand voltage, corrosion resistance and coating adhesion. It fundamentally eliminates the inherent drawbacks of conventional dielectric Film, delivers long‑term stable protection for fast‑charging Batteries, and supports integrated customized solutions covering both equipment and adhesive materials

Rocktin Precision Digital Industrial Spraying
UV-Dieletric Coating
Technical Comparison

Traditional Encapsulation
Dielectric Film

Rocktin Precision Digital Industrial Spraying
UV-Dieletric Coating
![]() Traditional Encapsulation Dielectric Film | ![]() Rocktin Precision Digital Industrial Spraying UV-Dieletric Coating | |
|---|---|---|
Core Process | Film Lamination Process | 3D Precision Dispensing Integration, AI Vision‑based Automated Spraying |
Production Efficiency | Manual Lamination, Long Cycle for Model Change and Commissioning | Automated Continuous Operation, Flexible Rapid Model Change |
Thickness Control | Poor Film Thickness Consistency, Difficult to Control Thickness Deviation | Precise And Controllable Coating Thickness, On‑demand Layer Adjustment |
Durability Performance | Insufficient Interfacial Adhesion, Prone to Aging and Peeling | Excellent Coating Adhesion, Flexible And Damage‑resistant, Long‑term Stable Protection |
Structure Adaptation | Limited Fitting for Special‑shaped Corners, Prone to Edge Warping and Stacking | Supports Vertical Surface Spraying, Integral Forming, Compatible With Complex Special‑shaped Workpieces |
Production Environmental‑friendliness | Cutting Generates Film Debris, Requiring Post‑process Cleaning Procedures | Spraying Without Splashing Residue, Eliminating Cleaning Procedures for Clean Production |
Learn More & Contact Us
You may submit your requirements or schedule a technical consultation via our contact page. From single-machine selection to full-line automation upgrading, our professional team is ready to provide you with customized solutions and technical support.